Course Highlights
  • Learn Six-Sigma DMAIC and DMADV improvement approaches
  • Know working with basic quality tools with software (Minitab 2017,18,19 compatible) and excel
  • A knowledge of what all the lean tools means and how you can work with them.
  • Kaizen, RCA ,PDCA and A3, Smart goals, Pull System, VSM and process mapping, Andon, Jidoka(Autonomation), Work Standardization, Just In Time (JIT), Hosin-Kanri.
  • Lean defect and waste reduction tools like: 5S, 3M (Muda, Mura, Muri), Poka-Yoke or Mistake Proofing, Heijunka, Overall Equipment Effectiveness.
  • An overview how big companies are using lean and six-sigma to improve their business as a guidance for you to improve your business.
  • And this could be a bonus to introduce your skills in resume.
Curriculum

23 Topics
Guide: Turning on and off of caption and transcripts
What is six sigma ?
Download Resources
Comparison: A 99% effective process with six sigma
Six Sigma as continuous improvement cycle: DMAIC and DMADV
Practice Session
Practice: Can you help Stephen decide what to do in which stage?
PROBLEM SOLVING SCENARIO: Can you help this production manager?
Six Sigma Belts and Team
Practice: PROBLEM SOLVING SCENARIO: Can you spot who is not doing duty properly?
History of Six Sigma
Practice: Let's play a Game !
QUICK REVISION
What is Lean ?
Lean Waste or Muda
Mura
Muri
Support
QUICK REVISION
Test your knowledge !
Easy recipe for understanding the course better...
PRACTICAL SCENARIOS+PREPARATION FOR COMPETITIVE EXAMS
Test your knowledge !

1 Topic
Software installation guide

31 Topics
Introduction
Benefits of Quality Tools
Recent Update for use of Minitab
Pareto Analysis
Pareto Analysis with excel
Drawing Pareto Chart with Minitab
Check Sheets
Scatter Diagram Introduction
Drawing Scatter Diagram with Excel
Stratification
Scatterplot with Minitab
Time Series Scatterplot
Histogram Introduction
Drawing Histogram Excel
Histogram with Minitab
Histogram for making comparisons
PRACTICAL SCENARIOS+PREPARATION FOR COMPETITIVE EXAMS
Cause and Effect (Fishbone) Diagram
Steps of Fishbone Diagram
Using Excel for Fishbone
Using Minitab for Fishbone I
Using Minitab for Fishbone II-4S Fishbone
PRACTICAL SCENARIOS+PREPARATION FOR COMPETITIVE EXAMS
What is a process Map ?
How is it going ?
Control Chart Introduction
Control Chart with Excel
Control Chart with Minitab
Control/Run chart and stability
QUICK REVISION
Test your knowledge !

1 Topic
FINAL EXAM: TEST YOUR KNOWLEDGE !

14 Topics
Important : Before moving into yellow belt section !
Support for Yellow Belt Students
DEFINE PHASE: A quick intro
Theory- Problem Statement
Practice - Writing Problem Statement
Defining Scope of the Project -IS /IS not Analysis
Allocating Jobs: RACI Matrix
RACI: Excel
SIMULATED CASE STUDY: Solving problem of accountability
Stakeholder Analysis
Define Customers and their expectations
Kano Model
Developing a project charter
Test your knowledge

1 Topic
PRACTICAL SCENARIOS+PREPARATION FOR COMPETITIVE EXAMS

16 Topics
Introduction
What is a KPI ?
KPI indicators
Value Stream Mapping
Practical : Understanding VSM
Practical : VSM with Excel
Practical : VSM with draw.io
Making Improvements
Practice: Question VSM
Answer: VSM
Measurement System Analysis / Gage R and R
Attribute Measurement System Analysis
Measuring DPU
Measuring DPO
Measuring DPMO
PRACTICAL SCENARIOS+PREPARATION FOR COMPETITIVE EXAMS

1 Topic
Test your knowledge quiz

9 Topics
Introduction
Basic Statistical Calculations with Minitab
Graphical Analysis
Value added analysis
Root Cause Analysis
5 Why Analysis
Practice: 5 Why Analysis
Hypothesis Testing
Test your knowledge !

1 Topic
PRACTICAL SCENARIOS+PREPARATION FOR COMPETITIVE EXAMS

19 Topics
Introduction
Brainstorming
Mind Mapping
FMEA Analysis
DFMEA AND PFMEA
DFMEA
Process FMEA
Process FMEA Example
Design of Experiments
Impact Effort Matrix
Lean improvement tool : Kaizen
Kaizen Principles
Lean Improvement Tool: Poka-Yoke or Mistake Proofing
Poka Yoke Steps
SIMULATED CASE STUDY: How to use Kanban and Pull?
SIMULATED CASE STUDY: Takt time
SIMULATED CASE STUDY: Before use of Andon
SIMULATED CASE STUDY: After use of Andon
Test your knowledge !

1 Topic
PRACTICAL SCENARIOS+PREPARATION FOR COMPETITIVE EXAMS

7 Topics
Introduction
Control Tool I: Control Plan
Control Tool II: Monitoring & Response Plan
Control Tool III: Action Plan
Control Tool IV: Gantt Chart
Control Tool V: Probability Impact Matrix
New Update: What is Design for X (Helpful for higher belts)

10 Topics
CASE STUDY OF TOYOTA
II Lean tools developed by Toyota: Just in Time
CASE STUDY OF INTEL
Jidoka: Secret of Intel
PROBLEM SOLVING SCENARIO: Lessons learnt from INTEL
CASE STUDY OF BANK OF AMERICA
Hosin Kanri: Secret of Bank of America
Download these before we move forward
Working with A3 Analysis
Congratulations

1 Topic
PRACTICAL SCENARIOS+PREPARATION FOR COMPETITIVE EXAMS

2 Topics
TEST YOUR KNOWLEDGE !
Download your Udemy Certificate

1 Topic
Bonus !

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